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Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production

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Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production

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Model Number : WL-SQ-MF160Kx2

Place of Origin : CHINA

Warranty : 1 Year

Weight : 2500KG

Packaging Details : Sea worthy wooden package of PVC Film for FCL

MOQ : 1 set

Certification : CE

Price : Negotiation

Brand Name : HWASHI

Transformer : MF DC transformer

Delivery Time : 30 - 60 working days after received your payment

Dimension(L*W*H) : 5000x2400x2200mm

Supply Ability : 50 sets per month

Payment Terms : L/C,T/T

Product Name : Refrigerator Wire Tube Condenser Production Line Machine Welding Bending Machine Metal Wire Processing

Effective welding width : 600-1000mm (customized)

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Automated High Speed Condenser Welding Machine with Adjustable Effective Width
Product Overview
The Automated High Speed Condenser Welding Machine is a gantry-type multi-head spot welding system engineered for high-volume wire-on-tube (WOT) condenser manufacturing. Designed specifically for refrigerator, freezer, and commercial refrigeration production lines, this machine delivers precise, consistent wire-to-tube welds at industrial scale.
Equipped with multiple synchronized welding heads and a servo-driven double-layer feeding system, the machine executes the entire welding cycle automatically after material loading. The adjustable effective welding width accommodates a wide range of condenser panel sizes, eliminating the need for dedicated tooling changes between product specifications.
Key Advantages
  • Fully Automated Welding Cycle
    Once the operator loads materials and presses start, the machine executes the complete welding sequence autonomously. The dual-layer feeding system allows simultaneous loading and welding operations for uninterrupted batch production.
  • Adjustable Effective Welding Width
    Freely adjustable width accommodates various condenser specifications without mechanical modification, handling narrow to wide panels with a single machine.
  • Multi-Head Gantry Welding System
    Multiple welding heads operate simultaneously, dramatically reducing cycle time compared to single-head alternatives with individually controllable parameters.
  • Intelligent Welding Parameter Management
    101 stored welding models with quick-change capability, 3 selectable pressurized curves, PLC-controlled with color touch screen HMI, and password-protected parameter storage.
  • Superior Weld Quality with MFDC Power
    Medium-frequency inverter DC power supply delivers precise current adjustment, higher power factor (0.85-0.90), three-phase balanced load, and maximum secondary short-circuit current up to 40 KA.
  • Voltage Stability Under Factory Conditions
    Built-in network voltage floating compensation ensures consistent output voltage (±3%) even with input power fluctuations of ±10%.
Technical Specifications
Parameter Specification
Model WL-SQ-150K*2 (Customizable)
Input Power Three-phase 380V±10% 50/60Hz
Rated Capacity 150 KVA * 2 (Customizable: 100KVA, 160KVA)
Rated Duty Cycle 50%
Maximum Secondary Short-circuit Current 40 KA
Effective Welding Length 1500 mm (Customizable up to 2000 mm)
Effective Welding Width 600 mm (Customizable: 600-1200 mm, dual-zone available)
Automatic Moving Speed 200-500 mm/s (adjustable)
Control Mode PLC + Touch Screen HMI
Cooling System Water-cooled (transformer, thyristor, electrodes)
Applications
Industry Typical Products
Household Refrigerators Wire-on-tube condensers, skin condensers
Commercial Refrigeration Display cooler condensers, bottle cooler condensers
Freezers Chest freezer condensers, upright freezer condensers
Air Conditioning Condenser panels, evaporator coils
Heat Exchangers Wire-on-tube heat exchangers for various HVAC applications
OEM Appliance Manufacturing Batch welding of wire to Bundy tube / copper tube
Weldable Materials
  • Steel wire to Bundy tube (邦迪管)
  • Steel wire to steel tube
  • Copper wire to copper tube
  • Aluminum wire to aluminum tube (with proper electrode selection)
Production Workflow
  1. Load wires onto the first-layer fixture via magnetic wire filling device
  2. Place serpentine tube onto the wires
  3. Load top-layer wires over the tube
  4. Press start — machine executes automatic welding cycle with fixture stepping and simultaneous multi-head welding
  5. Auto fixture exchange — while one fixture is being welded, the other is being loaded
  6. Unload finished condenser and restart cycle
Production Line Components
Complete production line includes: high-speed wire straightening and cutting machine, tube straightening and cutting machine, tube bending machine, automatic condenser welding machine, and additional equipment such as tube end expanding/shrinking machine and condenser folding machine.
We design complete production lines based on your product drawings and efficiency requirements. Simply provide your specifications, and our engineers will develop the optimal solution for your needs.
Wire Tube Condenser Production Process
Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production
Dual-fixture system allows simultaneous welding and loading operations. While one fixture undergoes welding, operators load materials onto the second fixture, with automatic fixture exchange to maximize efficiency.
Complete Production Line Solutions
Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production
Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production
Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production
Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production

Product Tags:

high-speed condenser welding machine

      

adjustable width condenser welder

      

MF DC transformer welding machine

      
Quality Automated High-Speed Condenser Welding Machine with Adjustable Effective Width 600-1000mm and MF DC Transformer for Wire Tube Condenser Production for sale

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